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Quality Crimp Handbook
SECTION 5
ASSOCIATED MATERIALS
Caliper
Ruler (Pocket Scale)
This is used to measure the length of bell mouth, cut-off
tab, conductor brush, strip length and estimate wire
position. The recommended maximum resolution is
0.50mm (.020”).
A gauge, consisting of two opposing blades. It used
for measuring linear dimensional attributes.
Pull Tester
A device used to determine the mechanical strength of a
Eye Loupe
This is an image
magnification tool,
normally 10 times
power or greater, which
is used in the aid visual
evaluation of a crimp
termination.
Crimp Micrometer
This is a micrometer specifically designed to
measure crimp height. The measurement is taken in
the center of the crimp so the conductor bell mouth
does not influence it. It has a thin blade that supports
the top of the crimp while a pointed section
determines the bottom radial surface.
crimp termination. Most pull testing is done with a
device that clamps the wire, pulls at a set speed, and
measures force by means of a load cell. A pull tester
also can be as simple as hanging fixed weights on the
wire for a minimum of one minute.
Toolmaker’s Microscope
This is used for close visual evaluation and statistical
measurement of bell mouth, cut-off tab, conductor
brush, wire position and strip length.
Order No: TM-638000029
Revision: D
Release Date: 09-04-03
Revision Date: 12-23-09
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